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Stop Trying to Hire Experienced Techs — Train Your Own

Joe WhittakerJoe Whittaker··11 min read

Stop Trying to Hire Experienced Techs — Train Your Own

Three trucks. One of them down with a busted alternator. February in Parma, and I'm looking at a job board trying to figure out if I can poach a guy from a shop in Strongsville who's been licensed for six years and knows his way around a sewer scope.

Every small shop owner knows that moment. You're stretched, you're behind, and hiring somebody who already knows what they're doing sounds like the obvious answer. Skip the learning curve. Skip the callbacks. Get a warm body in a truck who can run a service call without you holding his hand.

Here's what I've learned. That logic is backwards.


The Experienced Hire Will Wreck Your Shop Before You Know It

When I was at Crestwood Plumbing from 2012 to 2018, experienced hires came through all the time. Thirty trucks, a real dispatcher, an office manager who'd been there since George W. Bush's first term. When you brought somebody in from another shop, the system absorbed them. Enough moving parts, enough supervision, enough documented process that a guy's old habits got filed down inside ninety days.

A three-truck shop doesn't work like that. It's you and two other guys and maybe Becca two days a week on the phones. There's no system big enough to absorb anybody. You've got a guy with habits, and now those habits run through your whole operation whether you wanted them or not.

The pricing thing gets you first. An experienced tech who came up in Strongsville or Westlake already knows what jobs pay. Water heater swap, drain snake, rough-in day rate — he's got numbers in his head. Problem is those aren't your numbers. Parma is not Westlake. The jobs look the same. The price sensitivity is not the same. And a tech who's been quoting one way for four years doesn't unlearn that because you handed him a laminated rate sheet on day one. He thinks you're undercharging. Or gouging. Either way, he's second-guessing your pricing in front of your customers before the end of week three.


What "Experienced" Actually Transfers

Less than you think. Nowhere near what you're paying for.

I've said before that apprentices today aren't worse than apprentices in 2005. What's worse is the training they're getting — from guys like me who don't have time to do it right. Which means the experienced tech you're about to hire spent four years being trained badly by somebody else's distracted shop owner. He learned that guy's shortcuts. That guy's workarounds. You're not getting six years of good habits. You're getting six years of somebody else's bad ones, and now they're loose in your truck.

The permit thing is where it gets serious. I will not work behind a shop that skips permits. Full stop. Guys who skip permits to win bids are passing the risk to the homeowner and they know it. A tech who came up in a shop that ran that way brings it through your door like mud on his boots — casual about it, defensive when you push back. "C'mon, it's a water heater swap, nobody pulls a permit for a water heater swap."

Somebody does. I do.

Training that out of a guy who's been doing it for six years is harder than training a new guy right from the start.


The Spring 2020 Lesson Nobody Talks About

March 2020. I've been officially running the shop for three months. My dad's in the hospital — a knee replacement that turned into a six-week complication. I'm running dispatch from a card table in the garage with Hank, who is two years old, climbing on me during every call. Becca's teaching preschool remotely at the kitchen table fifteen feet away.

Here's what I found out. The shop my dad had run on personality and a Rolodex for 36 years was held together by exactly one phone number. Mike's. When that phone stopped getting answered, we found out fast what was actually documented and what was just living in his head. The callbacks, the way he handled longtime customers, his pricing for jobs he'd been doing since before I washed trucks. Gone. All of it in one guy's head.

The guys who held through that spring were the guys we'd trained ourselves. Not the most skilled guys in Cleveland. But they knew how we answer a call. How we handle a scope finding that doubles the original ticket. How we sit in a kitchen and deliver bad news to a homeowner. When I wasn't there to tell them, they already knew.

The experienced hire doesn't come with a blank slate. He comes with a full one — and a lot of what's written on it isn't yours and won't come off easy.


What Training Your Own Actually Costs

Slower, yes. There are going to be callbacks you could've avoided. Jobs that take an hour longer than they should. Somewhere around month four, your trainee is going to do something so avoidable that you briefly consider driving into Lake Erie.

I'm not pretending that's not real.

But count the cost of the other thing. The experienced hire who second-guesses your pricing. Who confuses your customers with a different process. Who builds his own little operation in two of your trucks and then leaves in August for a shop paying him $4 more an hour. Eight months of that — what did you actually pay? The wages are the easy part. The harder part is the customer who got a different experience than she expected, called back twice, left a Google review, and is now using the other guy. Or the two new clients he talked to who are in his phone now, not yours.

Becca's two days a week in the office added more revenue than our third truck did. I've said that before. I'll keep saying it. The voice DNA on this site has it. A person who fits your shop and talks to your customers the way you'd talk to them is worth more in actual daily output than someone who fights your system from day one.

I came up through Local 55 from 2003 to 2007. Four years. I know what a real training pipeline looks like when someone's actually running one. Most small shops aren't running anything close to that. New guy rides along for a week. Then he's got a truck. When that falls apart, the owner blames the apprentice. The apprentice isn't the problem. That's on us.


How to Actually Build the Pipeline at Three Trucks

Honest disclosure: I'm in a truck two days a week when I should be in the office. Becca's told me. The scheduling numbers have told me. But those two days — that's where the real training happens. That's where I can show somebody what it looks like when a scope finding changes the whole job. How you walk into a kitchen and tell a woman who called about a slow drain that she's now looking at a sewer line under her side yard with a mature oak sitting on top of it. How you handle the moment when she starts crying and you can't hand the problem back to dispatch.

You can't teach that in a manual. You build it by being present when it's inconvenient.

Here's the rough shape of the first 90 days at this shop. Weeks one and two, the new guy rides with me. He doesn't touch tools. He watches, carries, listens to how I talk at the door. Week three, he starts doing simple work while I'm watching. Drain snakes. Water heater assessments. Camera work with supervision. By day 60, he's running calls with a check-in required at every scope finding or anything that changes the ticket. By day 90, he's mostly solo with a clear short list of situations where he calls before he quotes.

And the whole training program, really, is one sentence: the customer is somebody's mom. That's it. That's week one. Costs nothing to teach. A new guy who treats every residential call like he's in his own mom's house will outrun a guy who's been treating residential like a transaction for six years. The lady on West 117th doesn't care about certifications. She cares how you talked to her when you were standing in her bathroom.


What to Do Before You Post That Job Ad

Write one process down. Not a handbook. One process.

Pick the call you run most often. For us, it's the drain call. What happens when you get there? What do you say at the door? What do you do when the snake doesn't clear it? What do you say when the scope shows collapsed clay and the customer was expecting $89 and is now looking at $6,800?

Write that down. Doesn't have to be pretty. Notebook, Word doc, whatever. Just get it out of your head. That's the start. Add one more next month.

Then, before you post that job ad, make one phone call. Think of someone you already know who's interested in the trades. A neighbor's kid, somebody from the rink, a guy who does odd jobs and actually shows up when he says he will. Call him. Have a real conversation. See if there's something there.

Training your own is slower and it costs more in the short run. I've said that and I mean it. But the experienced hire is not the safe play either. The guy you train from the start knows your pricing, knows your process, talks to your customers the way you'd talk to them. When he eventually gets into that truck alone, he's already yours.

Six years of someone else's habits won't get you there.


Questions I Get About This

If I train someone from scratch, aren't I just training him for my competitor?

Maybe. I've had two guys leave after two years who never would've been hirable without the foundation we gave them. That stings. But the guy I hired experienced — the one who never bought in — cost me more in eight months than I lost in two years with either of them. The ones who leave were probably going to leave. Don't let that stop you from building something real.

What if I genuinely don't have time to ride along with a new guy right now?

Then you're not ready to hire, experienced or otherwise. Dropping an untrained guy in a truck when you're too busy to supervise is how you get the callbacks, the bad reviews, and the customer who's been waiting six weeks on a call back. If you can't give a new hire thirty minutes a day for the first thirty days, solve the capacity problem a different way first. Fewer jobs before more people.

When does hiring experienced help actually make sense?

When you've got a written process — on paper, not in your head — and a supervisor who isn't you. At Crestwood, experienced hires worked because thirty trucks and a real org chart could absorb them. At three trucks, you're the de facto supervisor of everything. My rough line: when you've got at least two trained people who know your process cold and can model it for somebody new, you've got enough scaffolding. Before that, you're just handing the new guy's bad habits a megaphone.

How do I handle the production gap while my trainee is getting up to speed?

Subcontract and say no to jobs you can't run well right now. In the first 60 days of training someone, I kept the schedule deliberately lighter than usual. Hurt revenue for about six weeks. Paid back for about eighteen months after. A guy who's focused and being actively supervised gets useful faster than you expect — if you're actually there.

Should I be working with Local 55 or doing this myself?

I came up through Local 55 and I know what a real program does. I run non-union now, which means I'm building my own version, and honestly mine's not as good as theirs. If there's a program in your area you can plug a new hire into while he's working for you, use it. Don't make this harder than it has to be.

What's the one mistake owners make in the first 90 days?

Disappearing after week two. The new guy rides along, seems like he's getting it, and then you're slammed and he's in a truck alone before he's ready. The mis-scoped jobs, the weird customer interactions, the permits that don't get pulled — those don't show up immediately. They show up three months later as callbacks and one-star reviews, and by then you've forgotten what happened in week three. Stay close longer than feels right.

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